Projects
“No longer does the world belong to the ones with the most information, but to those with the highest ability to make sense of it; no longer to those who know more but to those who understand it better.” The best answers come from the best questions, the best questions come from the deepest understanding.
Case #1
Revolutionized Large Frameless Cabinet Manufacturing
- Successfully deployed an ERP System, seamlessly integrated with machine optimization and post-processing capabilities.
- Conceived and executed a comprehensive layout overhaul, incorporating state-of-the-art machinery.
- Enhanced the structural integrity and lamination quality of our cabinets.
- Achieved an impressive yield boost from 73% to an impressive 89%.
- Skyrocketed productivity by a remarkable 80%.
- Expanded our production capacity by a substantial 40%.
- Dramatically reduced Work-in-Progress (WIP) and internal lead times, slashing them from 5-7 days to just 24 hours.
Case #2
Enhanced Manufacturing for Large Framed and Frameless Products
- Introduced a novel door-building process for superior quality.
- Implemented efficient batching and common-line routing strategies for box components.
- Incorporated pre-finished face frames, combining a flat-line finishing approach with a seamless “attached” appearance for finished ends.
- Optimized job batching into factory orders, streamlining flat-line operations.
- Enhanced loading efficiency on flat production lines.
- Elevated door construction quality, eliminating open or loose joints.
- Bolstered plant capacity by a notable 30%.
- Augmented panel yield by an impressive 11%.
- Boosted direct labor productivity by a remarkable 50%.
Case #3
High-End Residential Furniture Manufacturer
- Strategic Relocation of Furniture Production from New York to Georgia.
- Revamped the factory layout, incorporating cutting-edge machinery to optimize workflow and achieve a balanced plant load.
- Enhanced the finishing areas to elevate the quality of our products.
- Dramatically increased both production capacity and overall productivity.
Case #4
Specialty Molding Producer for the World’s Leading Building Products.
- Innovated new tooling solutions to elevate our performance.
- Enhanced feed rates and molding quality across all molding processes.
- Streamlined rip sizes for optimal molding efficiency.
- Achieved significant annual savings of $250,000 in tooling expenditures.
- Ramped up production capacity by an impressive 50%, with a corresponding increase in labor efficiency.
Case #5
High End Cabinetry Manufacturer
- Conceived and Executed an Innovative Finishing System, Utilizing 2K Polyurethanes, to Achieve Exceptional Cabinet Finishes.
- This strategic move not only bestowed a competitive edge but also amplified our up-selling potential, leading to a remarkable fourfold increase in sales over the course of six years.
Case #6
Door building
- Revisioned door building process for large national kitchen cabinet manufacturer.
- Results doors with super joints and no pins, improved productivity, higher customer satisfaction.
- Are ready for the Super Cabinet Door?
Case #7
High End Finishing
- We designed, trained and implemented a conversion of finishing for a high-end cabinet manufacturer switch from a traditional conversion varnish to a high end solvent based 2K Urethane resulting in a stunningly superior finish that helped increase volume and profit by creating a distinct strategic advantage.
Accomplishments
- Engineered and Constructed the Largest Frameless Cabinet Manufacturing Facility in the United States.
- Successfully Designed and Installed 12 Flat-Line Finishing Systems.
- Orchestrated the Implementation of ERP Systems for Wood Product Manufacturers across Six Different Companies and Their Plants, Resulting in a Sustained Enhancement of EBITDAh.
- Skillfully Developed and Executed Factory Layouts for 15 Woodworking Companies – New and Existing Facilities.
- Provided Meticulous and Effective Due Diligence for Merger and Acquisition Support.
Testimonials
I had the pleasure of working with Joe.
Joe’s professionalism was evident from the start, and he went above and beyond to help me with my companies woodworking project and goals. Not only did Joe have a network of fellow woodworking clients but he also arranged in-person demonstrations, which was incredibly beneficial for my learning process. He was a great host during these sessions, creating a welcoming and collaborative environment. Throughout our interactions, Joe displayed extensive knowledge and expertise in woodworking & finishing providing valuable insights and tips that significantly helped me make decisions for my company.
